Thanks for your quick response, FurryNutz (did you choose that because you knew it would make people feel a little dirty when they typed it?

)
What happens if you move the cable on the 4500 LAN port that goes to the DGS from it's current port to a different port on the 4500 and the DGS?
We have switched the LAN cable to different ports on the DGL-4500 and on the DGS-1016D.
Changing the port on the DGS never fixes the problem.
Changing the port on the DGL sometimes fixes it (causes the link light to come on at the DGS).
Rebooting the DGL always fixes the problem.
Can you remove the DGS from the system and connect directly to the 4500 with other devices for a test and see if they loose connectivty. I have seen issues with switches going bad and seen a couple of 4500 ports go bad eventually.
We have removed the DGS from the system and everything works fine on all ports of the DGL. No connection loss on any port.
It seems like that if the one pc directly connected to the 4500 maintains it's connection and everything on the DGS looses it, I would venture to guess the switch could be going back. I would try other ports on the DGS as well. Try a different switch. Let us know how it goes.
I think you mean the switch could be going "bad" yes?
I guess that's possible. It is only about 9 months old (we bought the switch and router at the same time) and this problem is relatively new (started about 2-3 weeks ago).
If you think I need to return the switch, I can do that.
It just doesn't feel like that kind of a problem. It seems more like something in the way packets are being handled between the two units - like maybe the DGS is somehow overloading the port on the DGL. I've heard of certain settings like multicast setup causing stuff like this, but I have no idea how to troubleshoot something like that.
Is there something I can look for in the logs or should I just give up and send it back?