Had a similar experience with exact same symptoms. Lost connectivity to the unit in mid-copy and in my case the lockup seemed to occur right when the fans kicked into HIGH mode for what I believe was perhaps the first time
ever on this brand new unit, but certainly the first since upgrading the firmware.
Had to yank the power cord to reset it, of course, and upon reboot it predictably launched into a re-sync of the RAID-5 volume. Locked up
again as soon as the the temp reached 48 C (which didn't take but a minute or two). Reset it a second time and thus far it's several hours into the re-sync without incident. The fans have been oscillating OFF-LOW-HIGH-OFF throughout.
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(4 x Hitachi 1TB "approved" drives).
UPDATE #1 1/4: Well, sometime 8+ hours into the rebuild it apparently failed, leaving Volume_1 in a "degraded" state. With no way to force a rebuild there was little choice but to restart. Of course it then launched into another 900+ minute rebuild -- but no indication of drive failure, etc. At that point I decided it would be faster to reset the config to defaults, kill the partitions on the drives, and start over. So I did and everything went smoothly -- RAID-5, EXT3, formatted quickly, off we go. I then copied about 80 gb of data over the course of several hours to it, when all of a sudden -- BANG -- lockup. Unreachable via the network interface. Could still cycle the OLED, although it had stopped refreshing. Temp was 45°C at lockup, so I know it wasn't an overheat situation. Perhaps I have a bum drive in the mix, however these are drives that got the full Hitachi diags run on them prior to install. Grrrr. I'm really regretting having updated the firmware at this point...
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UPDATE #2 1/14: Finally ferreted out an intermittently faulty disk that was causing the rebuild to fail. The DNS never failed the disk, however. Since replacing it I've experienced lockups on two additional occasions right at the moment the unit kicks the fan to high-speed at 49 C. Doesn't happen
every time, but at this point I believe it's more than just coincidental. Definitely something quirky going on there....
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