Update:
Hi, well after leaving my dad's computer on last night while the folders starting appears my dad called me today and said ," all but 3 folders are remaining , the rest disappeared " Back to day 1 when he first called me.
I went into his pc to mapped drive the drive reports as 60gb. But this is the good drive? Something is very strange. If this drive was good then this wouldn't of happened. I think both drives might be messed up?
The unit isn't responding to the web server request either. I'm going to have my dad turn the unit off and turn it back on. I hope the unit brings all the folders back so we can copy off data.
I realize the rebuild and break thing has happened several times now, I know I need to copy all data off ASAP and then when new drive arrives , erase both drives, recopy data, re-do raid1. There is also firmware v1.10 to update as well.
Thanks for your help on this, I know the product is out of warranty and this is best effort, I really appreciate checking back on this thread and you helping out.
I'll keep you posted on what happens next.
Part of me thinks once we get the data off the drive (praying) - which I should of done as soon as I saw all folders - we'll turn it off and insert the broken drive back in and remove the RIGHT DRIVE and have it boot. See if that drive has the larger file on it. (what have we got to lose at that point?)
Crazy. I think the unit has recovered to many times from power outages and done the rebuild to many times that the raid 1 ability combined with a flakey drive(s) has caused this!
Talk about fun times, once the data is off I will investigate the PST file utility you mentioned- THANK YOU AGAIN FOR ALL YOUR HELP...it means a lot.